Senior AI & Automation Specialist · Canada & USA

Your shop floor generates data.
Your systems should turn it
into decisions.

El Moustapha Ajouad bridges the gap between machines, ERP/MRP systems, and AI for manufacturers across Canada and the USA. From connecting CNC machines and PLCs to building RAG-powered knowledge systems and end-to-end automation pipelines — I help you turn shop floor reality into operational intelligence.

IIoT AI / RAG Intelligent Classification Automation Pipelines Decision Support
0wk

First measurable results

CA + USA

Manufacturers served

5

Integrated service pillars

Operational Pain Points

Challenges Manufacturers
Face Every Day

These operational constraints cost you time, money, and competitive edge. If you recognize even one, there's a clear path forward.

Blind Production Floor

The impact:

  • No real-time visibility into machine status or OEE
  • Downtime causes remain undocumented
  • Decisions rely on end-of-shift reports or gut feel

Solution:

IIoT-based machine connectivity — real-time data collection even from legacy equipment. OEE dashboards with actionable insights in weeks, not months.

Quoting & RFQ Bottlenecks

The impact:

  • Estimating capacity, lead times, and costs is manual and slow
  • Lost bids from delayed responses
  • Underpriced jobs or overcommitted schedules

Solution:

AI-assisted quoting powered by real production data. Intelligent document processing to extract RFQ details automatically and feed them into your planning system.

ERP/MRP That Doesn't Deliver

The impact:

  • System purchased but underused — planning still in spreadsheets
  • Data entered twice across disconnected tools
  • ROI unclear after significant investment

Solution:

Optimize your existing ERP/MRP before adding new tools. Build automation pipelines that eliminate double entry and make your current investment work harder.

Fragmented Data & Disconnected Systems

The impact:

  • Machines, ERP, accounting, CRM, and shop floor tools don't talk
  • Manual re-entry bridges the gaps
  • No single source of truth for operations

Solution:

End-to-end integration pipelines that connect your entire stack. Order-to-production, invoice-to-payment, quote-to-schedule — automated.

Administrative Overload

The impact:

  • Invoices, POs, timesheets, compliance docs processed by hand
  • Staff doing data entry instead of value-added work
  • Errors from manual transcription compound downstream

Solution:

LLM-powered document classification and data extraction. Incoming documents automatically sorted, routed, and processed — context-aware intelligence, not keyword matching.

Five strategic pillars

Integrated Services
for Manufacturing Intelligence

Each service reinforces the others — from the shop floor to the executive dashboard.

Industrial IoT & Machine Connectivity (IIoT)

Shop floor visibility starts with connected machines. Real-time data collection from CNC, PLC, and legacy equipment via MQTT, OPC UA, and retrofit sensors. Centralized dashboards for OEE, cycle times, downtime tracking, and predictive maintenance alerts. Works with your existing equipment — no rip-and-replace required.

MQTT OPC UA Node-RED IoT Gateways Power BI

AI Integration & RAG

Turn your accumulated operational data — work orders, quality records, maintenance logs, engineering specs — into searchable, actionable intelligence. Custom RAG systems connect LLMs to your proprietary data so teams get precise, source-cited answers instead of searching through file shares and tribal knowledge.

LLM APIs Vector Databases Python LangChain LlamaIndex

Intelligent Classification & Document Processing

LLM-powered systems that automatically sort, route, and extract data from incoming documents: RFQs, invoices, shipping notices, quality certs, customer emails. Context-aware classification that understands manufacturing terminology and your business processes.

Fine-tuned LLMs NLP Pipelines Python Power Automate

End-to-End Automation Pipelines

Eliminate manual handoffs between ERP/MRP, accounting (QuickBooks), CRM, shop floor systems, and administrative tools. Purpose-built workflows that sync data across your entire stack — order-to-production, invoice-to-payment, quote-to-schedule.

Power Automate Python REST APIs ERP/MRP Connectors Node-RED

AI-Powered Decision Support & Analytics

Move from backward-looking reports to forward-looking intelligence. Real-time dashboards, capacity planning models, demand forecasting, anomaly detection, and KPI monitoring with automated alerts — built for plant managers and executives who need to act, not just observe.

Power BI Python ML Models Time-Series Analysis

Why work with me

Shop Floor Expertise
Meets Software Engineering

A Hybrid Profile — Machines & AI

Hands-on experience in CNC machining, electric motors, steel structures, and electromechanical systems — combined with AI/ML and system integration capabilities. I understand both the noise and constraints of the production floor AND the capabilities of modern AI.

Not theoretical concepts — systems designed for the real world of manufacturing.

Pragmatic Methodology, Measurable Results

1. Listen to your pain points and operational frustrations
2. Rapid diagnosis — no 50-page reports
3. Small iterative steps with quick wins in weeks, not months
4. Prove ROI before scaling

"A simple automation that works is worth more than a complex system gathering dust."

Building Your AI-Ready Manufacturing Infrastructure

Today: IIoT connectivity, data collection, and workflow automation. Dashboards for informed decisions.

Tomorrow: Computer vision for defect detection, predictive maintenance, AI-optimized scheduling, and conversational AI assistants for technicians. Every connected machine today lays the foundation for tomorrow's AI capabilities.

Step by step

How an Engagement
Works

Discovery Call (30 min) — Free

A practical conversation about your operational challenges and technology landscape. You'll get an honest assessment of where AI, IIoT, or automation could have the highest impact. No obligation.

On-Site Assessment (1–2 days)

Walk the shop floor, audit systems, map data flows and pain points. Talk to operators, supervisors, and management. Result: clear diagnosis with 2–3 high-impact opportunities and estimated ROI.

Roadmap & Quick Wins

Prioritized action plan with first measurable results in under 4 weeks. Start small, validate ROI, then scale. Transparent budget and timeline.

Iterative Delivery & Knowledge Transfer

2–4 week sprints, hands-on training so your team becomes self-sufficient. Real production testing, continuous adjustments. The goal: you own the system, not the consultant.

Got questions?

Frequently Asked
Questions

AI and IIoT give you real-time visibility into what's happening on your shop floor and the intelligence to act on it. IIoT connects your machines — CNC, PLC, legacy equipment — so you can track OEE, cycle times, and downtime automatically instead of relying on end-of-shift reports. AI turns that data into actionable insights: predicting maintenance needs, optimizing scheduling, automating document processing. The goal: fewer surprises, faster decisions, less manual work.
First measurable results typically come within 2–4 weeks. The approach is built around quick wins — connecting a few critical machines, automating a painful manual process, or standing up a real-time dashboard. You validate ROI on a small scale before committing to broader rollout. No multi-month discovery phases or massive upfront investments.
No. Most manufacturers are using only a fraction of their ERP/MRP's capabilities. Automation pipelines connect your ERP to shop floor systems, accounting tools, and CRM without replacing anything. The goal is to make your existing investment work harder.
Almost any machine on your floor can be connected at some level. Modern CNC machines and PLCs often support OPC UA or MQTT natively. Older and legacy equipment can be connected using retrofit sensors, passive current monitoring, barcode scanners, or simple operator input devices. You don't need to replace equipment to start collecting useful data.
It's a free 30-minute conversation where we discuss your operational challenges, current technology landscape, and goals. You'll get an honest assessment of where AI, IIoT, or automation could have the highest impact — and where it might not make sense yet. No sales pitch, no obligation. Just a practical conversation between someone who understands manufacturing and your reality on the floor.

Let's talk

Ready to Transform Your
Manufacturing Operations?

Book a free 30-minute Discovery Call to discuss your challenges. No obligation. Response guaranteed within 24 business hours.

Schedule a Discovery Call

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Or Contact Me Directly

Location

Quebec City, QC, Canada

Serving manufacturers across North America

Mon–Fri 8AM–6PM (Eastern Time)

LinkedIn

View my profile

What you'll get from the call:

  • Free assessment of your operational challenges
  • Honest answers to your technical questions
  • Evaluation of feasibility and potential ROI
  • No obligation whatsoever
Your Data Privacy: Your information is used only to contact you regarding AI, automation, and IIoT services. Data stored in Canada, never shared with third parties. ajouadelmoustapha@outlook.com

El Moustapha Ajouad is a Senior AI & Automation Specialist based in Quebec City, Canada, serving manufacturers across North America. He helps manufacturing companies connect machines (IIoT via MQTT, OPC UA), build AI-powered knowledge systems (RAG), automate document classification and data extraction, create end-to-end workflow pipelines (ERP/MRP, QuickBooks, CRM), and deploy real-time decision support dashboards. Free 30-minute Discovery Call available on request.